Fully Automatic Wet Wipes Production Line

Fully automatic wet wipes production line Fully automatic wet wipes production line is a state-of-the-art machine used for the manufacturing of high-quality wet wipes. This production line is designed to provide a fast and efficient solution for large-scale production of wet wipes. It consists...

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Product Introduction

Fully automatic wet wipes production line

Fully automatic wet wipes production line is a state-of-the-art machine used for the manufacturing of high-quality wet wipes. This production line is designed to provide a fast and efficient solution for large-scale production of wet wipes. It consists of several components, including a rewinding machine, slitting machine, folding machine, packing machine, and other optional modules such as labeling and cartoning machines.

The raw materials used in the production of wet wipes are non-woven fabric, water, disinfectant, and other additives. The production process involves feeding the raw material into the rewinding machine, where it is cut into smaller rolls. These rolls are then fed into the slitting machine, which cuts them into the desired width. The rolls are then fed into the folding machine, where they are folded according to the desired pattern and size. The folded wipes are then packed into individual packets or containers using the packing machine. Optional modules such as labeling and cartoning machines can be added to provide additional features such as branding and packaging.

The fully automatic wet wipes production line offers many advantages over traditional manual production methods. It greatly improves production efficiency and reduces labor costs. It ensures consistent product quality and reduces the risk of errors during production. It also allows for greater flexibility in terms of product customization and design.

In conclusion, the fully automatic wet wipes production line is a reliable and cost-effective solution for businesses looking to increase their production capacity and improve their product quality. It is widely used in various industries such as healthcare, beauty, and hospitality. With its advanced technology and automation, this production line provides a practical and efficient solution for the manufacturing of high-quality wet wipes.

I.Main Technical Parameter

Fully automatic wet wipes production line 2700340D28A

• Voltage: Three phase 380V 50HZ
• Power: 16KW
• Product type: baby wipes, disinfecting wipes, dress up wipes, lady wipes, cleaning wipes
• Suitable material：Spunlace
• Raw material splicing way: By manual while machine running
• Production speed: 400-500cuts/min (8、10、12pcs/cut)
• Width of raw material: 170-220mm, Diameter≤1200mm
• Suitable material GSM：35-80g/m2
• Unfolded size:（130-220）x（170-220）mm （L×W）
• Folded size:（130-220）x（90-110）mm（L×W）
• Folding way：pop up & non-pop up 10 or 12 small roll
• Agitate tank: 2*600L

II.Servo Motor Main Feature

• Semi-servo design, With scientific design and compact structure, easy operation and maintenance
• Main electrical parts approved by CE or UL license, with safety door and E-stop and relative safety system.
• Main mechanical parts made by CNC, main electric parts from Janpan
• Auto adjust temperate as to set parameters for those electrical thermo parts.
• Inverters control motors, universal couple adopted for main parts, integrity of gear box and phaser, time belt gear driving.
• Adjust phase to be synchronized at machine running.

III.Main Configurations

1. Steel structure, stainless steel plate, stainless steel parts
2. Raw material applicator, adopted two material racks,width:900-1000mm
3. Slitter: Tow groups, each group has five cutters, the slit quantity and gap can be adjusted.
4. Interfold or non interfold can be adjusted.
5. Liquid distributed from holes of the pipes
6. Lotion supplying system, including a tank with continuously agitators mixing, recycle unit, adjustable amount
7. Tower system to pull the folded raw materials in one way.
8. Raw material short cutting, cut length can be adjusted.
9. Sheet counting and stacking unit, servo motor adopted for easy adjusting quantity.
10. Conveyor system
11. Operate interface for main machine.
12. Main electric parts pass CE
13. Safety system: Complete protection for the blade, cabinet must be made with doors.
14. Emergency braking system.
15. Mutsibish Servo system
16. Touching Screen of operation interface
17. Counting automatically
18. Out put count automatically record

IV.System Character

• Drive mode：

Adopted step motor , Servo motor and frequency conversion combination.

Main drive shaft adopted couple jointer.

Rear driving by time belt and time wheel.

Adopted widen time belt for high tension suffered parts

• Control system：

PLC control system

Autocontrol function

• Operation mode: adopted operating interface. To press the programmable menu for every operation. Every dates can be easily adjusted, recorded and seek.

• Auto checking for product convey, when any of the raw materials lacking or breaking off, the machine can be shut off automatically at the shortest time to decrease the defective.

• Product conveying: Adopted imported convey belt driven. The friction coefficient can be auto profit adjusted at low or high speed to ensure whole line in consistent situation

V.Other Feature

• Adopted hard alloy for long life cutter.
• Main electric parts pass CE
• Main parts adopted famous brand

Our Service

Technical Support

• Free consultant service, help customers to make project feasibility analysis.

• We provide the relevant product information of the series for customer’s reference.

• We offer the designing, installment drawing and necessary information for production according to customer’s real situation.

• We inform the models, technical index and request, suppliers and reference price of all necessary raw materials for production.

• We advise customers how to solve the usual machine fault.

• We can supply the technicians to operate the machine.

After-sale Service

• The machines are tested and have trial production in our factory before leaving our factory and they are shipped out only after the customers are satisfied with them.

• When the machines are tested, our technicians will train the customers’ technicians in theory and practice till they grasp the skills.

• When the machines are delivered to the customers, we can go to customer’s factory to install, test the machines, and to train again before the operation staff start working.

• During this period of one year warranty, if the machines were damaged by non-artificial reasons, we are responsible for repairing or changing parts.

• During this period of warranty, if there is something wrong with the machine, we are responsible to provide project for solving this problem at the soonest, and help customers to restore production as soon as possible.

• After the warranty, we charge only cost price for maintaining the machines within three years.

• Other after-sale terms can be agreed by buyer and seller in addition.